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SMT Automatic PCB Loader Machine
Repair and maintenance procedures for the loader machine's gearbox include draining the oil, cleaning the interior with diesel or gasoline, and replacing the oil with new smooth oil after it has been drained. Add right away in the centre of the viewing area. In the future, changing the lubricating oil once a year is sufficient. The gearbox could become overheated from using too much lubricant, and an overloaded motor could activate the motor maintenance switch.
SMT Automatic PCB Loader Machine
An SMT (Surface Mount Technology) automatic PCB loader machine is a device used in electronics manufacturing to automate the loading and feeding of PCBs (Printed Circuit Boards) into the surface mount assembly line. Here's some information about an SMT automatic PCB loader machine:
Function and Purpose:
- PCB loading: The primary function of an automatic PCB loader machine is to load PCBs onto the assembly line, typically from a stack or magazine.
- Feeding mechanism: These machines use various feeding mechanisms such as motorized belts, pneumatic pushers, or robotic arms to transfer the PCBs from the input area to the downstream production equipment.
- Integration: Automatic PCB loaders are often integrated with other machines in the assembly line, such as pick-and-place machines or stencil printers, ensuring a continuous flow of PCBs.
Features of an SMT Automatic PCB Loader Machine:
- Input capacity: The machine is equipped with a large capacity input magazine or stack where multiple PCBs can be loaded for continuous operation.
- Conveyor system: The loader utilizes a conveyor system to transport the PCBs from the input area towards the downstream equipment.
- Alignment and positioning: Advanced models may include alignment mechanisms to ensure accurate placement and orientation of the PCBs before they enter the next stage of the assembly process.
- Control system: The machine is typically controlled by a user-friendly interface that allows for adjustments of parameters such as speed, width, and length to accommodate different PCB sizes and production requirements.
Advantages of using an SMT Automatic PCB Loader Machine:
- Increased productivity: Automation eliminates the need for manual loading, reducing downtime and increasing the overall throughput of the assembly line.
- Efficiency and accuracy: Automatic loaders ensure consistent and precise placement of PCBs onto the assembly line, minimizing errors and improving the quality of the production process.
- Workflow optimization: By automating the loading process, these machines help maintain a smooth and uninterrupted flow of PCBs, reducing bottlenecks and optimizing the overall assembly line efficiency.
- Operator safety: The automation of loading PCBs reduces the risk of operator injuries associated with manual handling, especially for larger or heavier boards.
Considerations when using an SMT Automatic PCB Loader Machine:
- Equipment compatibility: Ensure that the loader is compatible with the downstream machines it will be feeding, both in terms of physical integration and communication protocols.
- PCB size compatibility: Verify that the loader can accommodate the range of PCB sizes being processed in terms of width, length, and thickness.
- Maintenance and cleaning: Regular maintenance and cleaning of the loader are necessary to ensure optimal performance and prevent contamination.
SMT automatic PCB loader machine offers significant advantages in terms of productivity, efficiency, and accuracy. By automating the loading process, these machines contribute to a streamlined and productive assembly line while ensuring the smooth and continuous flow of PCBs.
Technical Parameters - SMT Automatic PCB Loader Machine
|
WDS-K1 Series Automatic PCB Loading Machine |
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Size |
M |
L |
LL |
XL |
|
Model No. |
WDS-K1 |
WDS-K1L |
WDS-K1LL |
WDS-K1XL |
|
Effective size of PCB (L x W, MM) |
80×50-330×250 |
80×50-460×330 |
80×60-510×390 |
80×60-510×460 |
|
Transport Height (MM) |
900±20 |
900±20 |
900±20 |
900±20 |
|
Dimension (LxWxH, MM) |
1350x710x1200 |
1770x800x1200 |
1840x860x1200 |
1840x930x1200 |
|
PCB Tank Size (LxWxH, MM) |
355×320×565 |
460×400×565 |
535×460×570 |
535×530×570 |
|
PCB Tank Model |
803# |
806# |
808# |
809# |
|
Approx. Weight (KG) |
145 |
205 |
250 |
255 |
PRODUCT SPECIFICATION - SMT Automatic PCB Loader Machine
- SMT production line circuit board loading and unloading device.
- PLC control, color interface operation.
- Adopt the stepping motor to push the PSBs, push strength and speed are adjustable.
- Auxiliary positioning brake system, accurate positioning, fast lifting speed, high production efficiency.
- Multiple electrical distribution circuit protection, safe and reliable.
- Sound and light alarm system, text message for abnormal information, easy operation and maintenance.
- Standard SMEMA signal communication method.
SMT LOADER MACHINE MAINTENANCE
The use of SMT automatic PCB loader machines has greatly improved the efficiency of production. So how to maintain the loader machine?
1. Keep the loader machines free of debris to avoid debris falling into the workbench and causing damage to the machine.
2. Repair and maintenance methods for the gearbox of the loader machine: the first time it is used for about three months to drain the oil in the gearbox, clean the inside of the gearbox with diesel or gasoline, and put the new smooth oil after it is drained. Add to the middle of the viewing window immediately. It is enough to change the lubricating oil once a year in the future. Too much lubricating oil may cause the gearbox to heat up, and excessive motor load may cause the motor maintenance switch to trip. Too little lubricating oil may cause the gearbox to heat up, increase noise, and the gearbox hangs and scrapped.
3. Repair and maintenance methods for the motor of the PCB loading machine head: Do not put water into the motor, nor add diesel oil and liquid organic compounds to the motor, because this can cause the insulation of the motor to be damaged and cause problems.
4. Repair and maintenance methods of the SMT full automatic PCB loader trigger chain: The chain may cause the original lubricating oil to heat and volatilize after a long-term operation, and cause the chain to be unbalanced during operation, increase noise, and creep. At this time, you can turn over the sealing plate at the tail end, and add butter or thicker smooth oil to the chain.
